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Model Number : Next-Generation Automated Checkweighers with Machine Vision Integration
Place of Origin : CHINA
MOQ : 1 set
Price : Negotiation
Supply Ability : 2000 set per month
Delivery Time : 10-30days
Packaging Details : Caron box
Product : Next-Generation Automated Checkweighers with Machine Vision Integration
Minimum Weight : 0.1g – 1g (depending on model)
Maximum Weight : 5kg – 50kg (adjustable based on application)
Standard Deviation : ±0.1g to ±1g (depends on load cell & speed)
Legal-for-Trade (Optional) : OIML R51, NTEP, EC 60001
Max. Products/Min : 100 – 600 (depends on product size & conveyor speed)
Camera Resolution : 5MP – 12MP (high-speed industrial cameras)
Inspection Capabilities : Barcode/QR reading, shape/size defects, color detection, label verification
Lighting System : LED strobe lighting (adjustable wavelengths)
Software Compatibility : Deep learning (AI-based defect detection), OpenCV, Halcon, Cognex VisionPro
Belt Width : 150mm – 600mm (customizable)
Belt Material : PU, PVC, or stainless steel (food-grade options available)
Speed Adjustment : Variable (0.1 – 1.5 m/s)
Type : Pneumatic pusher, diverter arm, or drop flap
Response Time : <50ms
Interface : Ethernet, RS-232, USB, Wi-Fi (optional)
PLC Integration : Siemens, Mitsubishi, Allen-Bradley
Software : HMI touchscreen with cloud data logging (SQL, CSV export)
Voltage : 110V/220V AC, 50/60Hz
Power Consumption : 300W – 1.5kW (depending on configuration)
Operating Temperature : 0°C – 45°C
Protection Rating : IP54 (standard), IP65/IP66 (washdown models for food/pharma)
Industry Standards : FDA, CE, RoHS, GMP, ISO 9001
Standard Model : 1200mm × 800mm × 1000mm (custom lengths available)
Multi-Lane Sorting : Up to 4 lanes for simultaneous sorting
AI-Based Weight Prediction : Dynamic adjustment for variable product weights
Remote Monitoring : IoT-enabled with real-time dashboard (AWS/Azure compatible)
Next-Generation Automated Checkweighers with Machine Vision Integration
Modern automated checkweighers now combine high-precision load cells with advanced machine vision to deliver unparalleled quality control. These hybrid systems provide:
Simultaneous weight + visual inspection (100% product verification)
AI-powered defect detection (0.01mm resolution)
Real-time process optimization (closed-loop feedback)
Multi-parameter quality gates (weight, dimensions, labels, defects)
3D Profilometry:
Laser triangulation (10μm Z-axis resolution)
Volume calculation for density verification
Surface Defect Detection:
Scratch/contamination identification (0.05mm² sensitivity)
Spectral analysis for material verification
Label Inspection:
OCR/OCV at 300dpi resolution
Barcode/QR code validation (ISO/IEC 15415 compliant)
Feasibility Study (2-4 weeks)
Product characteristic analysis
Lighting/optics selection
System Configuration (3-6 weeks)
AI model training
Rejection logic programming
Validation (4-8 weeks)
IQ/OQ/PQ execution
30-day production trial
Hyperspectral Imaging Integration (chemical composition verification)
Edge AI Expansion (federated learning across factories)
Autonomous Adjustment (self-optimizing inspection parameters)
AR Maintenance Guides (real-time technician support)
Specifications:
Parameter | Specification |
---|---|
Minimum Weight | 0.1g – 1g (depending on model) |
Maximum Weight | 5kg – 50kg (adjustable based on application) |
Standard Deviation | ±0.1g to ±1g (depends on load cell & speed) |
Legal-for-Trade (Optional) | OIML R51, NTEP, EC 60001 |
Max. Products/Min | 100 – 600 (depends on product size & conveyor speed) |
Camera Resolution | 5MP – 12MP (high-speed industrial cameras) |
Inspection Capabilities | Barcode/QR reading, shape/size defects, color detection, label verification |
Lighting System | LED strobe lighting (adjustable wavelengths) |
Software Compatibility | Deep learning (AI-based defect detection), OpenCV, Halcon, Cognex VisionPro |
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Next-Generation Automated Checkweighers with Machine Vision Integration Images |